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Operation
Before start-up:
Mounting the machine
The scroll saw must be fastened onto a sturdy wooden
board using the enclosed fixing bolts 1 (Fig. 2) The
board can then be fixed onto a sturdy table using two
fastening clamps.
Fastening the saw bow
Fasten the saw bow with the two screws included onto
the rear side of the machine.
Vertical adjustment
The DS 115/E has vertical adjustment, so saw blades
of different lengths can be used (60 to 140 mm). Higher
stability of the blade is achieved by using shorter saw
blades (the blade does not deflect to the rear under
pressure). This is particularly important when sawing
boards or non-ferrous metals. In such cases, we
recommend shortening the saw blade with pliers to a
length of 60 mm (danger of injury – wear safety
goggles) and fixing the vertical adjustment on the lower
position.
1. Release screws 1 (Fig. 3).
2. Bring the vertical adjustment 2 into the required
position.
3. Re-tighten the screws 1.
Fitting the saw blade
1. Open the sliding door 11 (Fig. 1).
2. Attach the device to the mains and briefly switch
on. Switch off the device in such a way that the
lower locking ring 1 (Fig. 4) remains in the top
position. Several attempts may be necessary here.
3. Pull out the mains plugs
4. Unscrew the screw with the Allen key 3 at the
lower locking ring by max. 2 revolutions.
5. Insert the saw blade with teeth facing downward
so far into the lower locking ring, until the first
teeth are below the upper edge of the work
surface.
6. Align the saw blade perpendicularly at the saw
blade guide 2 and tighten the screw at the locking
ring.
7. Unscrew the screw at the upper locking ring 1
(Fig. 5) by max. 2 revolutions.
8. Insert the saw blade into the upper locking ring.
9. Push down the tightening screw for the saw blade
3 so far, that the saw blade is positioned approx.
10 mm deep in the locking ring.
10. Tighten the screw at the locking ring.
11. Check that the saw blade guide 2 (Fig. 5) is
positioned correctly against the saw blade.
12. Tension the saw blade using the tightening screw
3. The necessary voltage is dependent on the
thickness and type of material to be processed. It
is best to find the correct voltage by trial and error.
13. Close the sliding door 11 (Fig. 1).
14. Insert the mains plugs.
Connecting the vacuum cleaner
For longer periods of operation, we recommend
connecting the saw to a vacuum cleaner. To this end,
connect the vacuum cleaner at the connection tube 19
(Fig. 1) using the attached rubber adapter.
Working with the scroll saw
1. Set the stroke rate with the speed regulation 16
(Fig. 1). High stroke rate for wood, aluminum,
brass and boards. Low stroke rates for plastics,
particularly thin materials and for extremely fine
work.
2. Adjust the saw blade guide. For this, release screw 6
(Fig. 1), set the saw blade guide 17 (Fig. 1) as deeply
as possible and re-tighten the screw.
3. When sawing, press the work piece firmly onto the
work surface, in order to avoid vibrations. Then saw
the work piece with feeling and with little feed.
Thus: high pressure against the work top – little
pressure against the saw blade.
4. When sawing with the longitudinal stop, release the
clamping screw 1 (Fig. 6), set the stop and retighten
the clamping screw.
5. When sawing with the angle stop, release the
clamping screw 1 (Fig. 7), adjust the angles
according to the scale and retighten the clamping
screw. Then press the work piece lightly against the
stop and slide the stop along the groove 2.
(14 pages)
(38 pages)
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